(10) Operation of coil | Tips for COIL users | SAGAMI ELEC CO., LTD.
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(10) Operation of coil | Tips for COIL users(Part-1)

(10) Operation of coil

The tenth topic is about "the operation (performance) of coils". There are various modes for the coil operation, so it might be more difficult to understand than other components.

Utilization of inductance-1:Resonance circuit

Combination of coil (L) and capacitor (C) generates a resonance. For a parallel resonance circuit, an impedance between terminals reaches a peak at the resonance frequency (For a serial resonance circuit, the value is least).

We can extract a signal of specific frequency or conversely remove it with such phenomenon. In addition, the value of resonance frequency (fx) is calculated by following formula.

story1-10_01
Impedance Characteristics
Graph-1 Impedance Characteristics

The parallel resonance circuit was prepared with L=2.2mH and C=220pF, and the frequency characteristic of impedance (red) and the phase (blue) was measured as shown in Graph-1. The resonance frequency is almost consistent with the calculated value = 229kHz. In this case, the higher Q is, the sharper the mountain figure of impedance characteristic becomes, also the impedance value at peak increases.

When the inductance value changes +/-5.0%, the resonance frequency changes +/-2.5% which is about half of inductance changes.

Therefore, variation of inductance value is important. There are coils of which inductance value was variable. They are called variable coils, and in those days they were often used for high frequency circuit.

5CHH
Photo-1 5CHH

※5CHH This product is not currently in the lineup.

Photo-1 is a variable coil of SMD (5CHH type). When we insert the screw driver to the surface groove and turn it, the upper magnetic substance moves up and down. This can change the inductance (approximately +/- a few % to +/- 10 %).

Utilization of inductance-2:LC filter

The LC filter is one of application which utilizes the inductance. In the case of filter without the resonance circuit like L.P.F (low-pass filter: Figure-1 is third order L.P.F) and H.P.F, the filter characteristics are determined by inductor and capacitor. Even though the inductance value changes, the effect is not so large as resonance circuit.

L.P.F.
Figure-1 L.P.F.

Besides, in the case of L.P.F which is used for noise removal of power supply circuit, if we consider the minimum inductance value of inductor in advance, mostly the large tolerance product can be used.

In this case, theoretically larger inductance is preferred. However, it is adverse effect to produce larger inductance than required, because the actual coils have DC resistance and self resonance frequency.

The inductors used for switching power supply are categorized into LC filter and energy conversion. For the LC filter, only DC resistance is important (high frequency loss can be ignored).

Utilization of energy accumulation effect

Like capacitors, coils can accumulate electric energy. It is easy to understand about capacitors because they are voltage element. On the contrary, it is a little bit difficult to understand about coils because they are current element (current mode).

To build the switching power supply, following processes are repeated and controlled:

  1. turning the power on
  2. supplying current through the coil
  3. accumulating the current
  4. switching to load
  5. supplying current

To carry a constant amount of load, there are two kinds of ways: carry with larger container and fewer carrying times, or carry with smaller one and more times (see Figure-2).

Difference of bucket size
Figure-2 Difference of bucket size

Applying this to switching power supply, carrying times are the frequency, and size of container is the inductance. Therefore, when switching frequency is high as a recent trend, inductance used for inductor can be small (small inductor is available). Actual inductances vary depending on output condition).

In the case of switching power supply, the frequency can cover the unevenness of inductance to some extent. Instead, the loss resistance directly effects the power efficiency, so it is important that the coil loss (DC resistance and resistance of operational frequency) is low.

Utilization of magnetic flux (magnetic coupling)

Coils can work uniquely by using magnetic coupling. Other components such as capacitors can't work like that. Transformers which some wires are connected are widely used for low frequency wave (mainly electronic circuit) to high frequency (mainly impedance transformation). Photo-2 shows an example of balun transformer(4BMH) for high frequency.

4BMH
Photo-2 4BMH

Individual windings are not so important for transformer (in most cases only lowest cost are required). Instead, it is generally important connection state of windings and turn ratio.

Some coils make good use of the magnetic flux; a common mode filter is one of them. Signal (differential signal: blue) flows in a different direction from ommon mode noise. With this, two coils are connected to negate the magnetic flux of signal as Figure-3. As the result, the magnetic flux doesn't affect the signal.

In contrast, for common mode noise the magnetic flux operates as the inductance and works to prevent the common mode noise passing. The magnetic flux affects only the noise without the signals.

Common mode Coil
Figure-3 Common mode Coil

This prevents the signal from deteriorating.Required (=important) electric parameters for coils vary up to the circuit which is used (= coil characteristics which are used). Therefore, we vary the description specified in the general specification depending on the application of product.

Author

Yasuo Hoshino
born in1954, is a prominent coil specialist at SAGAMI ELEC CO., LTD.
He joined Sagami Musen Works, a former company of SAGAMI ELEC, in 1976 and has been working in the engineering department for over 40 years.
During his career at Sagami, he has served as a technical manager and a member in board.
He supported the firm as an technical advisor and retired at the end of March 2024.His technical advice helped many engineers.
Photography is his life's work. His favorite animals are cats and cricket.

Notes
  • Some of the products listed in this document are no longer in production.
  • As some time has passed since the article was written, the information provided may still contain outdated content.

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